Rugged Tablet For Forklift Safety

Risk Interfaces in Warehouse Vehicle Operation

Forklift operations play a critical role in warehousing, manufacturing, and logistics, yet they are often accompanied by high-risk working environments, limited operator visibility, and manual safety processes.

Safety and Operational Challenges in Forklift Environments

● Blind spots and poor visibility, especially in narrow aisles or stacked zones
● No automated warning systems, relying solely on operator attention
● Lack of real-time monitoring and post-incident traceability
● Isolated safety components, such as beacons, buzzers, and sensors without unified control logic
● Ruggedness requirement for devices exposed to vibration, dust, shock, and temperature fluctuations

V7S: A Forklift-Ready MDT for Integrated Safety and Control

The V7S is a 7” Android-based rugged terminal engineered for harsh mobile equipment environments. With multiple I/O options, CAN bus integration, and high durability, it is ideal for retrofitting forklifts with smart safety and logistics features.

Key Features for Forklift Safety Systems

Comprehensive Vehicle I/O Support

● GPIO: trigger alarms, beacon lights, proximity sensors
● RS232/RS485: interface with ultrasonic sensors, RFID readers, and external collision detection modules
● CAN bus: integrate with engine status, tilt sensors, overload sensors, or traction control

Real-Time Event Response

● Connect to reversing sensors, zone proximity detectors, and pedestrian alert systems
● Display alert overlays or trigger buzzer/light warnings based on object distance or unsafe behavior
● Log events locally or upload to central HSE/warehouse platform for analysis

Ruggedized for Warehouse and Industrial Conditions

● IP65 protection against dust and water spray
● Operates from –20°C to +70°C
● Vibration- and shock-proof for mounting on forklifts, AGVs, or tow tractors

Android 14 with Custom App Support

● Compatible with logistics, telemetry, and safety monitoring apps
● Runs forklift positioning, driver training modules, zone restriction logic, or job assignment interfaces
● Optional front camera for driver behavior monitoring or incident recording

Remote Management via MDM

● Fleet-wide configuration, health monitoring, and software updates
● Lockout/override controls for devices operating out-of-policy
● Enables centralized deployment even in distributed warehouses

Application Scenarios

● Real-time proximity warning system: Forklift equipped with V7S reads distance sensors; when human presence is detected within defined zone, system triggers alert sound + screen overlay.

● Speed & load monitoring: Using CAN-connected tilt/load sensors, V7S monitors speed and load in real-time and displays warnings or limits operation if thresholds exceeded.

● Driver accountability and login control: RFID reader linked to V7S enforces authorized driver login; operational logs are uploaded for safety and compliance audits.

● Collision event recording: When connected to DVR or camera system, V7S can preview and timestamp recorded video during impact events or near-miss cases.